Top Paddle Dryer Manufacturers: Quality You Can Trust
You can significantly reduce your drying costs – sometimes by upto half – with our paddle dryers. As a leading manufacturer, AS Engineers offers efficient, high-quality paddle dryers that maintain product quality and work with various materials, including industrial, ETP, and STP sludge. Trust us for reliable dryers built to save you time and money.
The New Theme On The Block
Our Paddle Dryers are designed with utmost precision and prowess. This means superior product quality, maximum cost savings, and huge amounts of saved time.
Wedged Paddles
The shape of the pedals ensure optimum product mixing while also allowing the pedals to remain clean automatically.
Compact Design
Our compact machine occupies less space which directly corresponds to minimal installation costs.
Energy Efficient
The consumption of energy and resources are reduction drastically with precision product R&D.
How Does a Paddle Dryer Work?
Paddle dryer can be stated as an indirect contact dryer different from a conventional dryer. It is designed for slimy, sticky, wet cake materials and various product types and processes. These processes include but are not limited to drying, heating, cooling, reacting, etc.
We at AS Engineers design these dryers with a wide range of drying potentials, from fast, accelerated drying to gentle, prolonged drying. A paddle dryer is widely used in industries such as environmental pollution control, food & drugs, and chemicals. For hyper-critical processes, we also design a vacuum-based model.
The FD blower pulls in fresh air from the atmosphere via a filtration element, preventing impurities from entering. The ambient incoming air is pushed into the tube shell heat exchanger, which heats up the air and brings it to the desired temperature via a heating medium. The used-up heating medium is then thrown out. The heated air is pushed into the paddle dryer through an air inlet to prevent the condensation of vapour.
The feed with high moisture content is dropped from the hopper into the Paddle Dryer. On the one hand, the moisture from the feed evaporates due to the heat transfer from the hollow shafts and the jacket. On the other hand, the hammers on the paddle break the feed down into smaller particles through churning and agitation. The feed’s breakdown process undergoes three phases: Plastic, Shearing, and Granular. The used-up heating medium is then discharged from the outlet of the Paddle Dryer where the dried feed gets collected and is bagged.
The mixture of powder and air is then carried towards the cyclone separator via the ID fan’s suction which gets separated and discharged through the rotary air-lock valve. A scrubber installed below continuously sprays processed water onto the mixture inside the Venturi throat, which then settles in the scrubber tank. Fresh air is then discharged from the chimney out into the atmosphere.
Pilot Trials | Project Feasibility | Product Viability
Unmatched Support & Industry-leading After Sales Service
AS Engineers provides quick, efficient pre and post sales services throughout your product’s lifecycle.
Gold Standard Support
We fulfill promises that we make! We understand the criticality of your various processes and ensure that your daily productive hours are not hampered.
Repairs & Upgrades
We help you optimize your plant to stay updated with the latest technology and to leverage the most efficient industry practices. We also provide retrofitting services.
Training
We provide in-person product training to your plant operator with the required personalization.
OEM Spare Parts
In order to mitigate the wear and tear, we provide both OEM and in-house spare parts for our products.
Service Agreements
We make tailor-made service agreements for preventive maintenance, contract for spare parts, maintenance inspection, and equipment monitoring that best suits your needs.
Process Optimization
We carry the knowledge and expertise to diagnose, strategize, and optimize your current processes that increase your production efficiency to the required standards.
Paddle Dryer in Environment Industry
Heavy-duty Paddle Dryers for drying toxic and harmful materials that withstand the long-term wear and tear.
Paddle Dryer in Food Industry
Vacuum sealed Paddle Dryers are built to handle sensitive food-grade materials that react with the atmosphere to comply with safety regulations.
Paddle Dryer in Chemical Industry
Sturdy Paddle Dryers to handle chemical waste and sludge for a prolonged period of time without hampering the day-to-day processes.
AS Engineers – Trusted Paddle Dryer Manufacturer
Looking for a paddle dryer manufacturer you can trust? You’re in the right place. At AS Engineers, we design and build reliable paddle dryers that help industries dry materials efficiently, save energy, and get consistent results.
With over 25 years of experience, we are proud to be one of the most trusted paddle dryer manufacturers in India. Our dryers are built to last, easy to operate, and customized to meet your exact process needs.
Why Choose AS Engineers for Paddle Dryers?
1. Custom-Made for Your Industry
We understand that every industry is different. That’s why we don’t believe in “one-size-fits-all” dryers. Whether you work in food, chemicals, pharma, or waste treatment, we design the paddle dryer that suits your exact process and material type.
2. Strong and Long-Lasting Machines
Our paddle dryers are built with high-grade materials that can handle tough jobs. They resist corrosion, wear, and damage, meaning fewer breakdowns and lower maintenance costs for you.
3. Skilled Engineering Team
Our expert engineers work closely with you to understand your process. We help you choose the right dryer and make sure it works perfectly from day one. If you have questions, we’re just a call away.
Vacuum Paddle Dryers – Perfect for Heat-Sensitive Materials
Some materials can’t handle high temperatures. That’s where our vacuum paddle dryers come in. These dryers remove moisture at lower temperatures, protecting the quality of your product.
Benefits of Vacuum Paddle Dryers:
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Dry sensitive materials without damaging them
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Use less energy, saving you money
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Maintain product quality and color
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Avoid burning or overheating
Vacuum paddle dryers are ideal for drying food ingredients, extracts, chemicals, and pharmaceuticals.
Dual Zone Paddle Dryers – Heat and Cool in One Machine
Need to heat and cool your product in a single system? Our dual-zone paddle dryers do both, without switching machines.
Benefits of Dual Zone Paddle Dryers:
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Save space in your plant
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Speed up your process by reducing transfer time
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Lower investment and operation cost
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Reduce labor by handling two tasks in one unit
These dryers are great for batch processes requiring back-to-back heating and cooling stages.
Our Services – We Support You at Every Step
At AS Engineers, we believe in long-term partnerships. We support you throughout the journey from the first call to years after installation.
Our After-Sales Services Include:
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Installation Support – We install the dryer at your site and check everything
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Operator Training – We teach your team how to use the machine easily and safely
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Regular Maintenance – Keep your machine running smoothly with our maintenance plans
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Quick Repairs – If something breaks, we’re there fast to fix it
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Technical Help – Have a question? Our experts are ready to help anytime
Why AS Engineers is a Leading Paddle Dryer Manufacturer
We’re not just another paddle dryer manufacturer. We focus on quality, service, and customer satisfaction. Here’s why so many businesses choose us:
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25+ Years of Experience
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More Than 3,000 Happy Clients
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800+ All types of dryers Installed and Working Today
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ISO Certified Manufacturing Facility
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20+ Skilled Service Engineers Across India
We use the latest technology and keep improving our designs. Every paddle dryer is tested for performance and safety before it leaves our factory.
Frequently Asked Questions (FAQ)
Q. What is a paddle dryer, and how does it work?
A paddle dryer is a machine that removes moisture from wet materials using heat and mixing. It has rotating paddles that move the material inside while heating it from the outside. This helps dry the material evenly and efficiently.
Q. Can paddle dryers be customized for our process?
Yes! We customize each paddle dryer based on your material type, capacity, operating temperature, and space. Our team helps you choose the right features.
Q. What makes vacuum paddle dryers special?
Vacuum paddle dryers can dry heat-sensitive materials at low temperatures. This helps save energy and keeps your product safe from heat damage.Get a Free Quote Today
Want to improve your drying process with a powerful and reliable paddle dryer? Let’s talk. We’ll help you find the best solution for your plant and budget.