How Does The Paddle Dryer Works

How-Does-The-Paddle-Dryer-Works

Feeding System

Working Process:
  • Moist feed stored in wet material silo:Wet material is stored to ensure a consistent supply.
  • Uniformly fed into the Paddle Dryer via screw feeder: Ensures controlled and uniform feeding.
Configuration Options:
  • Belt Conveyor System: Efficiently transports material to the dryer.
  • Screw Feeder: Provides precise control over the feed rate.

Pollution Control Equipment

Working Process:
  • Separation and scrubbing of fines and solvents: Ensures clean emissions and compliance with environmental regulations.
Configuration Options:
  • Cyclone: Separates major dried fines.
  • Scrubber: Further cleans air before release.
  • Bag Filters: Captures fine particles, ensuring minimal environmental impact.

Scavenging System

Working Process:
  • Air Scavenging: Filtered air is drawn by the FD blower and heated by the finned tube heat exchanger & passes inside the paddle dryer system
Configuration Options:
  • FD Blower + Heat Exchanger: Ensures clean and heated air for the drying process.
  • Heat Traced Cover: Maintains temperature to prevent condensation.

Paddle Dryer

Working Process:

  • Heat transfer from hollow shafts and jacket: Facilitates the evaporation of solvents.
  • Hammer paddles break down feed and remove bound moisture: Ensures thorough drying and processing.

Configuration Options:

  • Standard Dryer: Suitable for general drying needs.
  • Dual Zone Dryer: Provides both heating and cooling in the same unit.
  • Vacuum Dryer: Ideal for heat-sensitive materials, preventing degradation.

Solvent Management System

Working Process:
  • Solvent separation and scrubbing: Manages evaporated solvents and ensures clean emissions.
Configuration Options:
  • ID Blower + Chimney: Ensures safe discharge of solvents.
  • Condenser + Solvent Tank: Allows for solvent recovery and storage.

Fuel Resources

Working Process:
  • Various fuel options support the heating system: Ensures the flexibility of operations based on available resources.
Configuration Options:
  • Natural Gas, Wood, Coal, LDO, Electricity, Briquette, and more: Choose the most suitable and cost-effective fuel source for your operation.

Heating System

Working Process:
  • Using any of the fuel resources to generate a heating medium like steam or hot oil: The heating medium is then used in the Paddle Dryer for the drying process.
Configuration Options:
  • Steam Boiler: Provides a steady supply of steam for heating.
  • Thermic Fluid: Offers efficient heat transfer for the drying process.
  • Hot Water Generator: Supplies hot water to maintain the required temperature.

Product Handling System

Working Process:
  • Conveying and bagging of dried products: Ensures efficient handling and packaging of finished products.
Configuration Options:
  • Screw Conveyor: Moves the product efficiently to the next stage.
  • Semi-Automatic Bagging System: Balances manual and automated processes for flexible packaging.
  • Automatic Bagging System: Fully automates the packaging process, increasing efficiency.

Feeding System

Working Process:
  • Moist feed stored in wet material silo:Wet material is stored to ensure a consistent supply.
  • Uniformly fed into the Paddle Dryer via screw feeder: Ensures controlled and uniform feeding.
Configuration Options:
  • Belt Conveyor System: Efficiently transports material to the dryer.
  • Screw Feeder: Provides precise control over the feed rate.

Scavenging System

Working Process:

  • Air Scavenging: Filtered air is drawn by the FD blower and heated by the finned tube heat exchanger & passes inside the paddle dryer system

Configuration Options:

  • FD Blower + Heat Exchanger: Ensures clean and heated air for the drying process.
  • Heat Traced Cover: Maintains temperature to prevent condensation.

Fuel Resources

Working Process:

  • Various fuel options support the heating system: Ensures the flexibility of operations based on available resources.

Configuration Options:

  • Natural Gas, Wood, Coal, LDO, Electricity, Briquette, and more: Choose the most suitable and cost-effective fuel source for your operation.

Heating System

Working Process:

  • Using any of the fuel resources to generate a heating medium like steam or hot oil: The heating medium is then used in the Paddle Dryer for the drying process.

Configuration Options:

  • Steam Boiler: Provides a steady supply of steam for heating.
  • Thermic Fluid: Offers efficient heat transfer for the drying process.
  • Hot Water Generator: Supplies hot water to maintain the required temperature.

Paddle Dryer

Working Process:

  • Heat transfer from hollow shafts and jacket: Facilitates the evaporation of solvents.
  • Hammer paddles break down feed and remove bound moisture: Ensures thorough drying and processing.

Configuration Options:

  • Standard Dryer: Suitable for general drying needs.
  • Dual Zone Dryer: Provides both heating and cooling in the same unit.
  • Vacuum Dryer: Ideal for heat-sensitive materials, preventing degradation.

Pollution Control Equipment

Working Process:

  • Separation and scrubbing of fines and solvents: Ensures clean emissions and compliance with environmental regulations.

Configuration Options:

  • Cyclone: Separates major dried fines.
  • Scrubber: Further cleans air before release.
  • Bag Filters: Captures fine particles, ensuring minimal environmental impact.

Solvent Management System

Working Process:

  • Solvent separation and scrubbing: Manages evaporated solvents and ensures clean emissions.

Configuration Options:

  • ID Blower + Chimney: Ensures safe discharge of solvents.
  • Condenser + Solvent Tank: Allows for solvent recovery and storage.

Product Handling System

Working Process:

  • Conveying and bagging of dried products: Ensures efficient handling and packaging of finished products.

Configuration Options:

  • Screw Conveyor: Moves the product efficiently to the next stage.
  • Semi-Automatic Bagging System: Balances manual and automated processes for flexible packaging.
  • Automatic Bagging System: Fully automates the packaging process, increasing efficiency.

Paddle Dryer Configuration

Explore our Paddle Dryer configuration options by interacting with the above workflow image. We offer a range of choices to ensure that your Paddle Dryer is perfectly suited to your needs. Customize your Paddle Dryer by selecting the appropriate options from each section to meet your specific requirements. Click on each section in the interactive image above to learn more about the configurations and make the best choice for your plant.

MUNICIPAL Sludge
INDUSTRIAL SLUDGE
LIVESTOCK SLUDGE

Paddle Dryer for Sludge Drying

MUNICIPAL SLUDGE
Our Sludge Dryers are used in the co-combustion of sewage sludge in municipal solid waste plants where the sludge is dried up to 90% dry solids.

INDUSTRIAL SLUDGE
We supply Sludge Dryers that can process even the most toxic sludge from the ETP regardless of the industry type.

LIVESTOCK SLUDGE
We offer specialized sludge dryers designed to handle livestock sludge from animals such as cows, pigs, goats, and chickens.

MUNICIPAL Sludge
INDUSTRIAL SLUDGE
LIVESTOCK-SLUDGE-After
LIVESTOCK SLUDGE

Paddle Dryer for Sludge Drying

MUNICIPAL SLUDGE
Our Sludge Dryers are used in the co-combustion of sewage sludge in municipal solid waste plants where the sludge is dried up to 90% dry solids.

INDUSTRIAL SLUDGE
We supply Sludge Dryers that can process even the most toxic sludge from the ETP regardless of the industry type.

LIVESTOCK SLUDGE
We offer specialized sludge dryers designed to handle livestock sludge from animals such as cows, pigs, goats, and chickens.

Transform Waste into Value

Dried sludge can be used in many ways:

Transform Waste - Alternative Fuel

Alternative Fuel

Use it as a renewable energy source.

Transform Waste - Bricks Production

Bricks Production

Use it to make eco-friendly bricks.

Transform Waste - Cement Production

Cement Production

se it in the cement production

Transform Waste - Agriculture

Agriculture

Use it as fertilizer.

Paddle Dryer for Materials Drying

IndustryMaterials
Mining and MetalsCopper Concentrate, Lithium Hydroxide, Manganese Dioxide, Coal/Lignite
Chemicals and PetrochemicalsAluminum Hydroxide, Sodium Chloride, Ammonium Nitrate, PTBBA (P-Tert-Butylbenzoic Acid) powder, Sodium Cyanide, Ammonium/Sodium Sulphate
Agriculture and Animal FeedDDGS (Dried Distillers Grains with Solubles), Rice Bran, Fish Meal
Plastics and PolymersPolymer, Polyester Chips (PET)
Construction and Building MaterialsGypsum
Paper and PulpPaper Sludge
Environmental and Waste ManagementSewage Treatment Plant Sludge, BioSludge
Pigments and DyesPigment
Food and BeverageStarch
Pharmaceuticals and HealthcareCalcium & Sodium Carbonate

Vacuum Paddle Dryer

Introduction

  • It is designed as a solution for drying heat-sensitive materials.
  • Combines the benefits of traditional drum-type vacuum dryers with automation and efficiency.
  • Especially suited for handling large quantities of material.
  • Offers a more efficient and strearnlined drying process

Material Processed

  • Insecticides
  • Dye Intermediaries
  • Food Items
  • Pharmaceuticals
  • Organic Chemicals
  • Agro-Chemicals
  • Pesticides

Paddle Dryer Pilot Trials

We offer a paddle dryer pilot trial tailored to meet specific client requirements. The main goals of this trial generally include:
We offer a paddle dryer pilot trial tailored to meet specific client requirements. The main goals of this trial generally include:
Pilot Trial - Evaluating

Evaluating the performance and efficiency of the paddle dryer.

Pilot Trial - Identifying

Identifying potential issues or challenges.

Optimizing the drying process.

Pilot Trial - Assessing

Assessing the feasibility of using a paddle dryer for a specific application.

Why Choose Us?

Experience the Best in Dryer Technology

Why Choose - Over 30

Over 30 years of dedicated experience in the dryer industry

Certified for quality with a TUV ISO certification

More than 500 dryers are currently operational across various industries

We proudly serve over 3,000 satisfied clients

On-time service that guarantees your satisfaction without the need for repeat visits

Some of Clients We’ve Worked With

Unmatched Support & Industry-leading After Sales Service

AS Engineers provides quick, efficient pre and post sales services throughout your product’s lifecycle.

Gold Standard Support

We fulfill promises that we make! We understand the criticality of your various processes and ensure that your daily productive hours are not hampered.

Repairs & Upgrades

We help you optimize your plant to stay updated with the latest technology and to leverage the most efficient industry practices. We also provide retrofitting services.

Unmatched Support - Training

Training

We provide in-person product training to your plant operator with the required personalization.

Unmatched Support - OEM Spare

OEM Spare Parts

In order to mitigate the wear and tear, we provide both OEM and in-house spare parts for our products.

Service Agreements

We make tailor-made service agreements for preventive maintenance, contract for spare parts, maintenance inspection, and equipment monitoring that best suits your needs.

Unmatched Support - Process Optimization

Process Optimization

We carry the knowledge and expertise to diagnose, strategize, and optimize your current processes that increase your production efficiency to the required standards.

Get In Touch

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