Paddle Dryer

Did you know that you could significantly reduce your drying costsโ€”sometimes by more than half of what you’re currently spending? As one of the leading paddle dryer manufacturers, our indirect contact paddle dryers ensure that your product’s quality remains uncompromised while your overall efficiency gets a substantial boost. Trust AS Engineers, your reliable paddle dryer supplier, to provide high-quality and cost-effective drying solutions tailored to your needs.

paddle dryer

The New Theme On The Block

Our Paddle Dryers are designed with utmost precision and prowess. This means superior product quality, maximum cost savings, and huge amounts of saved time.

Wedged Paddles icon

Wedged Paddles

The shape of the pedals ensure optimum product mixing while also allowing the pedals to remain clean automatically.

Compact Design icon

Compact Design

Our compact machine occupies less space which directly corresponds to minimal installation costs.

Energy Efficient icon

Energy Efficient

The consumption of energy and resources are reduction drastically with precision product R&D.

How Does a Paddle Dryer Work?

Paddle dryer can be stated as an indirect contact dryer different from a conventional dryer. It is designed for slimy, sticky, wet cake materials and various product types and processes. These processes include but are not limited to drying, heating, cooling, reacting, etc.

We at AS Engineers design these dryers with a wide range of drying potentials, from fast, accelerated drying to gentle, prolonged drying. A paddle dryer is widely used in industries such as environmental pollution control, food & drugs, and chemicals. For hyper-critical processes, we also design a vacuum-based model.

The FD blower pulls in fresh air from the atmosphere via aย  filtration element, preventing impurities from entering. The ambient incoming air is pushed into the tube shell heat exchanger, which heats up the air and brings it to the desired temperature via a heating medium. The used-up heating medium is then thrown out. The heated air is pushed into the paddle dryer through an air inlet to prevent the condensation of vapour.ย 

The feed with high moisture content is dropped from the hopper into the Paddle Dryer. On the one hand, the moisture from the feed evaporates due to the heat transfer from the hollow shafts and the jacket. On the other hand, the hammers on the paddle break the feed down into smaller particles through churning and agitation. The feed’s breakdown process undergoes three phases: Plastic, Shearing, and Granular. The used-up heating medium is then discharged from the outlet of the Paddle Dryer where the dried feed gets collected and is bagged.ย 

The mixture of powder and air is then carried towards the cyclone separator via the ID fanโ€™s suction which gets separated and discharged through the rotary air-lock valve. A scrubber installed below continuously sprays processed water onto the mixture inside the Venturi throat, which then settles in the scrubber tank. Fresh air is then discharged from the chimney out into the atmosphere.

paddle dryer working principle - AS Engineers


Pilot Trials | Project Feasibility | Product Viability

  • We help you analyse the feed materialโ€™s characteristics in the pilot test to gather the design data and foresee the applicability of equipment. These characteristics include the abrasiveness, stickiness, viscosity, toxicity, pH levels, and other such dynamic nature of the feed materials. After defining these characteristics, we can help you lay down the valid design data on key aspects like heat transfer medium, heating temperature, drying time, material of construction, and construct the right applicability of equipment in the detailed pre-feasibility report.

  • We provide an in-depth and comprehensive pre-feasibility report post the pilot testing. Your pre-feasibility project report consists of a wide range of variables that are taken into account to calculate the final OpEx and CapEx. Taking into account a standard measurement of one kilogram of feed used, the variables include factors like the cost of heating medium used, cost of power consumption, and other such factors.

  • Our products are born after rigorous R&D. We understand your requirements and the technical capabilities it demands. Our team undergoes years of technical training and are vetted with the highest standards. We ensure that every team right from operations to non-ops always remain abreast with the technical nuances of our products. Our client support team is trained in the workshop on our products and they will be available for the support right from providing you with the bespoke techno-commercial offer, diagnosing your smallest issues, and applying the strategies derived from our previous experiences to solve any issues that may arise.


Unmatched Support & Industry-leading After Sales Service

AS Engineers provides quick, efficient pre and post sales services throughout your productโ€™s lifecycle.

Gold Standard Support

Gold Standard Support

We fulfill promises that we make! We understand the criticality of your various processes and ensure that your daily productive hours are not hampered.

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Repairs & Upgrades

We help you optimize your plant to stay updated with the latest technology and to leverage the most efficient industry practices. We also provide retrofitting services.

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Training

We provide in-person product training to your plant operator with the required personalization.

OEM Spare Parts icon

OEM Spare Parts

In order to mitigate the wear and tear, we provide both OEM and in-house spare parts for our products.

Service Agreements icon

Service Agreements

We make tailor-made service agreements for preventive maintenance, contract for spare parts, maintenance inspection, and equipment monitoring that best suits your needs.

Process Optimization icon

Process Optimization

We carry the knowledge and expertise to diagnose, strategize, and optimize your current processes that increase your production efficiency to the required standards.

Centrifugal Blower in paper and pulp industries

Paddle Dryer in Environment Industry

Heavy-duty Paddle Dryers for drying toxic and harmful materials that withstand the long-term wear and tear.

Paddle Dryer in Food Industry icon

Paddle Dryer in Food Industry

Vacuum sealed Paddle Dryers are built to handle sensitive food-grade materials that react with the atmosphere to comply with safety regulations.

Paddle Dryer in Chemical Industry icon

Paddle Dryer in Chemical Industry

Sturdy Paddle Dryers to handle chemical waste and sludge for a prolonged period of time without hampering the day-to-day processes.

AS Engineers: The Paddle Dryer Manufacturersโ€‚You Can Rely On

Are you looking for paddle dryer manufacturers who can offer you efficient,โ€‚high-performance, and long-lasting paddle dryer? Look no further. Introduced AS Engineers is an absolute fave leading paddle dryerโ€‚manufacturer providing state of the art of drying equipment according to your need. We have gained the trust of many companies as the most reliable paddle dryer suppliers due to our years of experience andโ€‚excellence.

Things that make AS Engineers your Paddleโ€‚Dryer supplier

Every industryโ€‚has different drying needs, and at AS Engineers, we know that. Thatโ€‚is why we design paddle dryers that are customized for a purpose so our products are perfectly suited to many industries, from food processing to chemical manufacturing. We combine cutting-edge technology with a skilled engineering team to ensure that our paddle dryers are up to even the most demanding drying challenges andโ€‚that they do so with maximum energy efficiency.

Expertise in Paddleโ€‚Dryers for Industrial Processes

Customized Drying Solutions

All paddle dryer products provide standardโ€‚and custom-designed units for your specific application drying process. If you need a standard model or a custom-made solution, we have the know-how to customize aโ€‚machine that fits your processes perfectly.

  • Durability: Our paddle dryers are made with high-quality materials to prevent decayโ€‚or perforation.
  • Experienced Engineering Team: Our engineering team is highlyโ€‚experienced in your field, creating solutions that make your drying processes more effective.
Vacuum-Basedโ€‚Paddle Dryers

Have heatโ€‚sensitive materials that need to be dried or moisture removed at low temp? The perfect solutionโ€‚to that is our vacuum-based paddle dryers. Operating in vacuum, the dryers further reduce theโ€‚boiling point of the solvents, enabling efficient drying at lower temperatures. This ensures that the quality of heat-sensitiveโ€‚products is maintained and also improves energy efficiency.

Advantages of Vacuumโ€‚Paddle Dryers

  • Gentle Dry: Best for delicate materials that could beโ€‚damaged during the higher temperature drying phase.
  • Energy Efficiency: you needโ€‚less energy to run it as it operates at lower temperatures.
  • Reduced Product Damage: Preservesโ€‚your product’s integrity and quality.
Heating andโ€‚Cooling Dual Zone Paddle Dryers

Our equipment range also includes dual-zone paddle dryers that give heating andโ€‚cooling in the same unit. This includesโ€‚the ability to process samples without separating them on different equipment before analyzing them.

Paddle Dryer with Dual Zoneโ€‚Advantages
  • Space-Saving Design: Integrates twoโ€‚processes into one machine.
  • Operational Efficiency:โ€‚Minimizes the time between heating and cooling stages.
  • Economical: Reduces theโ€‚costs of investment and operation by avoiding necessary for separate equipment.

Unparalleled Customer Support

We work hard toโ€‚maintain long term relations with our customers. our experts ensure your paddle dryer is installed properly to functionโ€‚at full capacity.

  • Maintenance Services:ย  Regular maintenanceโ€‚for continued smooth operation of your equipment
  • Repair Services:โ€‚Quick and effective repairs to reduce downtime.
  • On-Site Installation: Our experts ensure your paddle dryer is installed correctly for optimal performance.
  • Technical Support: Our team is always available to assist you with any questions or concerns.

Leadingโ€‚Paddle Dryer Manufacturer in India

When you choose AS Engineers, you’re partnering with a team dedicated to excellence.

  • Quality Assurance: Rigorous quality checks at every stage of manufacturing.
  • Innovation: Continuous improvement and adoption of the latest technologies.
  • Customer Satisfaction: Your needs are our top priority.

Weโ€‚put our customers first: Your needs come first.

Frequently Asked Questions
  1. What is a paddle dryer, and howโ€‚does it work?A paddle dryer is a heat transfer equipment that helpsโ€‚dry wet materials. It is composed of a horizontal agitator with paddles which lead to a high mixing power and heat transfer,โ€‚achieving a homogeneous drying of the product.
  2. Advantages ofโ€‚vacuum-based paddle dryers?Because they operate by lowering theโ€‚boiling point of moisture, vacuum-based paddle dryers enable low-temperature drying. This is great forโ€‚heat-sensitive products, and increases energy efficiency.
  3. Areโ€‚paddle dryers customizable to our needs?Absolutely. Custom-designed paddle dryers areโ€‚available per your needs, including size, material, and processing capacity.

Get in Touch with Us Today

Paddle Dryers โ€” Elevate Your Dryingโ€‚Processes with Reliability and Efficiency!

Reach out today to find out about ourโ€‚tailored service and how we can help you!

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