At AS Engineers, we cater to our customers’ various requirements and provide customized versions and accessories needed in this industry.
We offer a variety of fans and blowers for industrial systems built by our engineering team and with the latest technology.
Warm Air Fans
We offer Hot Air Fans with a wide range and manufacturing prowess with skilful artistry.
We offer Cold Air Fan fabricated with quality raw materials using cutting-edge technology.
Induced Draft Fan
We offer a wide range of ID Fans with hubs that are fabricated or can be bolted type. We are pioneers in designing, manufacturing, and testing our products as per international standards.
Food Processing Industry
Industrial centrifugal force fans are also widely used in food processing units for various cooling and heating processes. AS Engineers build industrial food-grade fans that comply with food-grade authorization.
Alcoholic Beverages Industry
AS Engineers supplies centrifugal fans for various applications in the Alcoholic Beverages Industry. We have actively participated in rendering fans in this division for the past 20 years. Our fans have been installed in various corporations with prestigious names, such as Mojj Engineering Systems Ltd.
Alcohol mass measuring systems
Reception systems and Blending systems for alcohol/water mixtures.
Water deaeration systems
Continuous blending systems
Dairy Processing Industry
Dairy processes come under a segment where accuracy and utter care has to be taken while manufacturing a fan. We are equipped and well-acknowledged organization in delivering these types of fans to our clients. ID and FD fans are used in dairy processing. Industrial blowers are also used in the drying and processing systems that produce milk products. Spray dryers and other types of drying equipment are manufactured for this processing system. Fans are undoubtedly one of the essential parts of this system.
After the water treatment process in food plants, the discharged organic sludge can be used as a fertilizer by drying it with AS Engineers’ Paddle Dryer. If the dried sludge is used as fertilizer, it needs to be registered as “dried cell fertilizer” by the local government of each prefecture.
The dried cell fertilizer components are regulated in Fertilizer Regulation Act, and the members must fulfil the regulation.
Previously, components of sludge dried by Paddle Dryer have been inspected to be registered as “dried cell fertilizer”. As a result of the inspection, there was no problem at all. We recently got a result of another review, and the components are also within the provisions.
Blowers are an integral part of the food industry, as they are used in various processes to ensure the quality and safety of food products. Here are some of how blowers are used in the food industry:
Food processing: Blowers are often used in food processing plants to provide the necessary airflow for various processes, such as drying, cooling, and sterilizing. For example, blowers are used to dry food products after they have been washed or processed to remove excess moisture and prevent spoilage. They are also used to cool hot food products as they move through the production line and sterilise them by blowing hot air over them.
Packaging: Blowers are used in the packaging process to provide the necessary airflow to fill bags or containers with food products. They can also be used to seal packaging materials and create a vacuum inside the package to extend the product’s shelf life.
Transportation: Blowers are used to transporting food products to maintain the proper temperature and humidity levels and prevent spoilage. For example, blowers may circulate air inside a refrigerated trailer to keep the temperature consistent or blow air over a load of frozen food products to prevent them from thawing during transit.
Food storage: Blowers are used in food storage facilities to maintain the proper temperature and humidity levels to prevent spoilage. For example, blowers may circulate air inside a refrigerated warehouse to keep the temperature consistent or blow air over a load of frozen food products to prevent them from thawing.
Carbonation: Carbon dioxide is used to carbonate drinks like soda, beer, and sparkling water. Blowers are used to introduce CO2 into the liquid, creating characteristic bubbles, also known as the fizzy effect.
Vacuum packing: Vacuum packing is a method of preserving food by removing the air from the packaging. Blowers are used to create a vacuum, which helps extend the food’s shelf life.
Drying:Blowers are used in various drying processes in the food industry, such as in fruit and vegetable drying, grain drying, and meat drying.
Dehydration: Dehydration is a process that removes moisture from food, making it more stable and shelf-stable—blowers circulate hot air in food dehydration systems to remove water.
Evaporation:In the food industry, blowers are used in evaporation processes to separate water from a liquid solution, such as in the production of fruit juice concentrates.
Packaging: Blowers are used in the food industry to fill and seal packages, such as in producing snack foods and other packaged goods.
Cooling: Blowers circulate the cold air in food processing and storage facilities to keep the food at the proper temperature.
Aeration:Blowers are used to introducing air into food products, such as bread and other baked goods. Blowers are used in aeration systems to introduce air into liquids, such as yeast cultures, in producing beer or bread. They are used to provide oxygen to the microorganisms and help them grow and ferment.
Mixing:Blowers mix and agitatee food products, such as chocolate and other confectionery items.
Sterilization: Blowers are used to sterilising food processing equipment and facilities by circulating hot air or steam to kill bacteria or other contaminants.
Carbon dioxide recovery: Carbon dioxide is a standard gas used in the food and beverage industry for carbonation, freezing, and packaging. Industrial blowers are used in the recovery process to separate and purify carbon dioxide from other gases and recycle it for reuse.
Vacuum packaging: Industrial blowers are used in vacuum packaging machines to create a vacuum seal around food products to extend their shelf life. This is achieved by removing the air from the packaging before sealing it.
Freeze drying:Industrial blowers are used in freeze-drying machines to remove moisture from food products using a combination of low temperature and high humidity. This process helps to preserve the food and extend its shelf life.
Nitrogen flushing:Nitrogen is used in the food and beverage industry to preserve the freshness and flavour of products by replacing the oxygen in the packaging. Industrial blowers are used for flushing the packaging with nitrogen before sealing it.
Milk drying: Industrial blowers are used in milk drying systems to remove moisture from milk to produce milk powder. This process involves using spray dryers and other drying equipment, which require a steady supply of air to function effectively.
Fruit and vegetable drying:Industrial blowers are used to dry fruits and vegetables to remove moisture and preserve them for extended periods. This process is often done using a combination of heat and airflow provided by industrial blowers.
Beer brewing: Industrial blowers are used in the beer brewing process to oxygenate the wort (unfermented beer) before fermentation and to provide airflow during the fermentation process. This helps to promote healthy yeast growth and ensure a consistent product.
Distillation:Industrial blowers are used in the distillation process to provide airflow and maintain a consistent temperature in the distillation column. This helps to separate the desired product from unwanted impurities and produce a high-quality product.
Pneumatic conveying: Blowers are used in pneumatic conveying systems to transport food materials, such as grains, powders, and pellets, from one location to another within the facility. This can be done through pipelines or tubes; the blowers provide the necessary air pressure to move the materials.
Overall, blowers play a vital role in ensuring the quality and safety of food products, from when they are processed to when they reach the consumer. By providing the necessary airflow and temperature control, blowers help extend food products’ shelf life and keep them safe for consumption.
Paddle dryers are a popular choice in the food and beverage industry because they are efficiently dry and process a wide range of products. These industrial drying systems use paddles to agitate and mix the dried material while hot air is circulated through the dryer to remove moisture. Paddle dryers offer several benefits over traditional drying methods, including energy efficiency, cost-effectiveness, and the ability to handle large volumes of material. In this blog, we will explore the various applications of paddle dryers in the food and beverage industry.
The food and beverage industry relies on efficient and effective drying techniques to produce various products, from baked goods and cereals to beverages and animal feed. Paddle dryers are a popular choice for drying in the food and beverage industry due to their ability to handle a wide range of products and operate at high temperatures.
Paddle dryers heat or cool a product as it is mixed with paddles inside a rotating drum. The product is heated or cooled evenly, thanks to the indirect heating or cooling principle and the low rotation speed of the paddle shaft. This makes paddle dryers an ideal choice for products sensitive to temperature fluctuations or requiring precise temperature control.
One of the critical benefits of paddle dryers in the food and beverage industry is their versatility. They can be used for various applications, including roasting, sterilizing, denaturing, blending, and thermal processing. Paddle dryers can also cool hygroscopic beverage powders, temper fat-containing products, toast, cook, and melt products.
Another advantage of paddle dryers is their low emission levels. Paddle dryers produce zero substance emissions with no metal-to-metal contact and no internal parts to maintain. This makes them an environmentally friendly choice for drying in the food and beverage industry.
In addition to their versatility and low emission levels, paddle dryers offer several other food and beverage industry benefits. They are easy to operate, with straightforward maintenance and a superior design that ensures long-term mechanical integrity. Paddle dryers can also handle high-capacity loads, making them an efficient choice for large-scale production.
Overall, paddle dryers are essential in the food and beverage industry, providing a reliable and efficient solution for drying a wide range of products.
Applications in Food Processing:
One of the main applications of paddle dryers in the food industry is the drying and processing of various food products. These include grains, cereals, spices, nuts, and other ingredients used to produce a wide range of food products. Paddle dryers are handy for drying products with high moisture content, as they can remove moisture quickly and efficiently.
Paddle dryers are also used to produce various food additives, such as flavourings, sweeteners, and colourings. These products are often sensitive to heat and require precise temperature control to ensure they retain their quality and consistency. Paddle dryers can provided accurate temperature control, making them an ideal choice for the prodproducingood additives.
Applications in Beverage Processing:
Paddle dryers are also commonly used to produce various beverages, including coffee, tea, and other hot drinks. These dryers are used to dry and roast the raw ingredients in making these beverages, such as coffee beans and tea leaves. Paddle dryers can achieve a uniform roast or dry, ensuring the final product has consistent flavour and quality.
Paddle dryers are also used in the production of various powdered beverages, such as instant coffee and hot chocolate. These products are often sensitive to moisture, and paddle dryers can remove water efficiently to ensure long shelf life and consistent quality.
Applications in Animal Feed Processing:
Paddle dryers are also used to produce animal feed, such as pet food and livestock feed. These dryers are used to dry and process various ingredients used in animal feed production, including grains, proteins, and other nutrients. Paddle dryers can efficiently remove moisture from these ingredients, ensuring that the final dinner has a long shelf life and is high-quality.
There are several other unique applications of paddle dryers in the food and beverage industry. Some of these include:
Drying of fruit and vegetable purees:Paddle dryers can be used to dry pureed fruits and vegetables to create a concentrated product that can be reconstituted with water. This can be a helpful way to preserve the product and make it easier to transport.
Dehydration of herbs and spices: Paddle dryers can remove moisture from herbs and spices to preserve their flavour and extend their shelf life.
Drying of yeast: Paddle dryers can be used to dry yeast, which is often used to produce bread and other baked goods.
Drying of pasta: Paddle dryers can be used to dry pasta, which is often done to improve its shelf life and make it easier to store.
Drying of malt: Paddle dryers can be used to dry malt, which is used in producing beer and other alcoholic beverages.
Drying of coffee beans: Paddle dryers can be used to dry coffee beans, an essential step in producing roasted coffee.
Drying of tea leaves: Paddle dryers can be used to dry tea leaves, which is an essential step in the production of various types of tea.
Drying of rice:Paddle dryers can be used to dry rice, which is often done to extend its shelf life and make it easier to store.
Drying of nuts:Paddle dryers can be used to dry nuts, often done to extend their shelf life and improve their flavour.
Drying of seeds:Paddle dryers can be used to dry grains, which is often done to extend their shelf life and improve their viability for planting.
Paddle dryers are versatile and efficient drying solutions for various applications in the food and beverage industry. These dryers cavariousof material, provide precise temperature control, and achieve a uniform dry or roast, making them an ideal choice for a varietvariousd beverage processing applications. AS Engineers is a leading manufacturer of paddle dryers and other industrial drying equipment, and we are dedicated to providing high-quality products that meet the needs of our customers in the food and beverage industry.